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Mussel Buster®


 

Welcome

        

Proud Applicators of

Manufacturer of the largest, most complete line
of fluoropolymer coatings in the world

Whitford custom-engineers coatings to provide low friction, corrosion resistance,
UV and weather resistance, chemical resistance, abrasion resistance, decorative colors,
flexibility — whatever it takes to solve our customers' problems. Our coatings may be
applied by spray, HVLP, dip/spin, curtain, roller, coil, electrostatic or as a powder.
Our primary tradenames are Excalibur®, Eclipse®, QuanTanium®, Quantum2®,
Xylan®, Suave®, Dykor®, Xylac® and Xylar®.
TEFLON®

We have years of experience in applying coatings that provide dry lubrication, Dupont FDA non-stick surfaces, extreme heat, chemical and abrasion resistance, excellent dielectric properties and outstanding cryogenic stability. We offer same day quotes and 3 - 5 day delivery on most orders.

We are ISO 9001: 2000 compliant experts in the application of Whitford: ECLIPSE®, QUANTUM®, ULTRALON®, DYKOR®, AND XYLAN®, finishes. Other specialized applications include RYTON®, HALAR®, AEROSPACE CERAMIC, EMI/RFI SHIELD, THERMAL (ARC) SPRAY and MILITARY SPECIFICATION coatings. Additionally, we apply powder coatings including Fusion Bonded Epoxies, Polyesters and Nylons. We only use ISO 9000 certified suppliers in our processes in order to ensure the highest quality.

My entire staff and I are totally dedicated to providing you with the highest quality workmanship, flexibility and unmatched turnaround times (most within 3 to 5 working days) to meet your demanding schedules. Our ISO 9001:2000 compliance means even more stringent quality controls, processing and accountability. You could say Matrix Coatings, Inc. is the result of an ongoing metamorphosis. This process will make Matrix Coatings, Inc. the metal finisher of choice for the states of Alabama, Georgia and Florida.
 


   
   
EXPERTS IN:
FDA APPROVED NONSTICK COATINGS
DRY FILM LUBRICANTS
CORROSION PREVENTION
THERMAL (ARC) SPRAYED COATINGS
MARINE COATINGS
EMI - RFI SHIELD COATINGS
POWDER COATINGS
EXCLUSIVE APPLICATOR OF
mussel busters
www.Musselbuster.com

If you have any questions, please feel free to contact me personally.

Jack T. Thygesen
President

What is Flourpolymer?

PTFE
PTFE (Polytetrafluoroethylene) nonstick coatings are two-coat (primer/topcoat) systems. These products have the highest operating temperature of any fluoropolymer (290° C/550° F), an extremely low coefficient of friction, good abrasion resistance and good chemical resistance.

FEP
FEP (Fluorinated Ethylene Propylene copolymer) nonstick coatings melt and flow during baking to provide nonporous films. These coatings provide excellent chemical resistance. In addition to low friction, FEP coatings have excellent nonstick properties. Maximum use temperature is 205° C/400° F.

One Coat
These solvent-based liquid coatings are formulated with special blends of fluoropolymers and other high-performance resins to improve toughness and abrasion resistance. Because the film components stratify during baking, most of the fluoropolymer properties (such as low friction and nonstick character) are retained. The resins provide adhesion and abrasion resistance. These products can sometimes be applied to smooth, clean metal. Bake requirements vary, depending on the specific coating, from 165° C/325° F to 370° C/700° F.

ETFE
ETFE is a copolymer of Ethylene and Tetrafluoroethylene, and is also sold under the Tefzel® trademark. Although not fully fluorinated, ETFE has excellent chemical resistance and can operate continuously at 150° C/300° F. this resin is the toughest of the fluoropolymers and can be applied at film builds up to 1,000 micrometers (40 mils) to provide a highly durable finish.

PFA
Like FEP, PFA (Perfluoroalkoxy) nonstick coatings melt and flow during baking to provide non-porous films. PFA offers the additional benefits of higher continuous use temperature (260° C/500° F.). film thicknesses up to 1,000 micrometers (40 mils) and greater toughness than PTFE or FEP. This combination of properties makes PFA an excellent choice for a wide variety of uses, especially those involving chemical resistance.

Silverstone® SUPRA
Silverstone® is a specialty line of superior nonstick finishes produced by DuPont. Silverstone® coatings are three-coat (primer/midcoat/topcoat) systems formulated with PTFE and PFA. Characteristics of Silverstone® coatings are similar to other PTFE coatings, however durability is greatly increased. A ceramic reinforced version with higher scratch and abrasion resistance is also available. Maximum continuous use temperature is 290° C/550° F.
 

Property

ASTM

Standard

Unit

PTFE

FEP

PFA

ETFE

Specific Gravity

D792

 

2.15

2.15

2.15

2.15

Tensile Strength

D1457, D1708, D638

MPa

psi

21–35

3,000-5,000

23

3,400

25

3,600

40–47

5,800-6,700

Elongation

D1457, D1708, D638

%

300-500

325

300

150-300

Flexural Modulus

D790

MPa

psi

500

72,000

600

85,000

600

85,000

1,200

170,000

Folding Endurance

D2176

(MIT)

cycles

>106

5-80 x 103

10-500 x 103

10-27 x 103

Impact Strength

D256

J/m

ft.-lb/In

189

3.5

No break

No break

No break

Hardness

D2240

Shore D

pencil

50-65

HB

56

HB

60

72

Abrasion Resistance

·    Bell Abrasion (1)

·  Sliding Arm (2)

·    Tabor Abrasion 3)

 

g/μm

mg

mg

85

7.9-9.7

12

11.1-15.2

14.8

 

13.4

Scratch Resistance

Scratch master

·    Initial (4)

·    Complete (5)

 

kg

kg

5.7-7.0

7.3-10.7

5.1-11.4

8.5-13.2

   
Coefficient of Friction

·    Static

·    dynamic

D1894

 

0.12-0.15

0.05-0.10

0.12-0.20

0.08-0.3

.02

0.24-0.50

0.3-0.4

Contact Angle

·    water

 

degree

104° - 111°

95° - 105°

104° - 111°

90° - 100°

Notes:
  • Bell Abrasion Tester: grams/abrasive/micrometers;
  • Sliding Arm Test: 1,000 cycles, 500 gr. Load, 400 Emery paper, 35.5 sq. cm. surface;
  • Tabor Abrasion: Cs 17 wheel, 1 kg. load, 1,000 cycles, weight loss in mg;
  • Scratch Master: Initial = first sign of substrate;
  • Scratch Master: complete = removal of film;
  • Salt Spray Resistance: 5% NaCI @ 35°C/95°F, hours to failure;
  • Detergent Resistance: hours to failure;
  • Dielectric Strength: 100 micrometers film
  • The values shown in this table represent average experiences from numerous testing sources and are not intended to be specifications. These values will vary depending upon the individual compositions of the primers and topcoats and the systems used. For further information of the properties of these coating systems and examples of how they have led to the development of new products, increased production rates and resultant cost savings, you should consult DuPont or a Licensed Industrial Applicator.

    All technical advice, application suggestions, recommendations and services are rendered by the Seller gratis. They are based on technical data which the Seller believes to be reasonable and are intended for use by persons having skill and know-how, at their own discretion and risk. Seller assumes no responsibility for results obtained or damages incurred for their use by Buyer in whole or in part. Such technical advise, application suggestions, recommendations or services are not to be taken as a license to operate under, or intended to suggest infringement of, any existing patent.
     

    Typical Properties
    Thermal Properties
    Property

    ASTM

     Standard

    Unit

    PTFE

    FEP

    PFA

    ETFE

    Melting Point

    D3418

    °C

    °F

    327

    621

    260

    500

    305

    582

    267

    512

    Cure Temperature

     

    °C

    °F

    380-430

    715-805

    360-390

    680-735

    380-400

    715-750

    300-325

    575-615

    Max. Use Temperature

    ·    Continuous

    ·    Intermittent

     

    °C

    °F

    °C

    °F

    290

    550

    315

    600

    205

    400

    230

    450

    260

    500

    290

    550

    150

    300

    200

    390

    Flame Rating**

    UL94

     

    VO

    VO

    VO

    VO

    Limiting Oxygen Index

    D2863

    %

    >95

    >95

    >95

    30-36

    Heat of Combustion

    D240

    MJ/kg

    Btu/lb

    5.1

    2,200

    5.1

    2,200

    5.3

    2,300

    13.7

    5,900

    Thermal Conductivity  

    Btu-in/h-ft2-°F

    W/m-k

    1.7

    0.25

    1.4

    0.20

    1.3

    0.19

    1.65

    0.24

     
    Chemical Properties
    Property

    ASTM

    Standard

    Unit

    PTFE

    FEP

    PFA

    ETFE

    Chemical/Solvent Resistance

    D543

     

    Excellent

    Excellent

    Excellent

    Excellent

    Water Absorption 24h

    D570

    %

    <0.01

    <0.01

    <0.03

    <0.03

    Salt Spray Resistance (6)

    ·    on aluminum

    ·    on steel

    B-117

    Hours

    Hours

    744+

    192

    744+

    1000

    1000

    Detergent Resistance (7)

    ·    on aluminum

    ·    on grit-blasted aluminum

    ·    on grit-blasted steel

     

    Hours

    Hours

    Hours

    264

    624

    24

    744

    600

    480

       

    Weather Resistance

    Florida Exposure

    Years unaffected

    20

    20

    10

    15

     
    Electrical Properties
    Property

    ASTM

    Standard

    Unit

    PTFE

    FEP

    PFA

    ETFE

    Dielectric Constant

    D150

    1 MHz

    2.1

    2.1

    2.1

    2.6

    Dielectric Strength (8)

    D149

    V/μm

    18

    53

    80

    79

    Dissipation Factor

    D150

    1 MHz

    <0.0001

    0.0006

    0.0001

    0.007

    Arc Resistance

    D495

    sec

    >300

    >300

    >180

    122

    Volume Resistivity

    D257

    ohm-cm

    >1018

    >1018

    >1018

    >1017

    Surface Resistivity

    D257

    ohm/sq

    >1018

    >1016

    >1017

    >1015

    **Statements regarding behavior in a flame situation are not intended to reflect hazards presented by this or any other     

       material when under actual fire conditions.                                             

    Matrix Coatings, Inc.
    3575 Investment Lane
    West Palm Beach, Fl. 33404
    Phone: (561) 848-1288
    Fax: (561) 848-5325
    Email: matrixcoatings@aol.com

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